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Production lines

Sequence of standardised workstations connected by conveyor technology

Connecting conveyor technology

Conveyor or transfer technology in production lines ensures that materials and components are transferred synchronised or asynchronously between the stations. In principle, any technology can be used here, such as roller conveyors, power-and-free, EMS or AGVs, or even a combination of all of these. WinMOD-SIMLINE offers a customised library of 3D elements and virtual drives for each of these conveyor systems. These can be combined with each other so that a complete virtual material flow can be simulated.

Components and materials are integrated directly as CAD imports or selected from our 3D component libraries. With virtual commissioning (VIBN), it is then possible to simulate large conveyor systems with many parts in real time in order to calculate cycle times and throughput as well as line balancing (bottleneck management) or to determine buffer dimensioning and changeover times.

Assembly, processing, testing

The actual assembly, machining and testing processes take place in the stations. It is often the case that stations have their own control systems and these can come from completely different manufacturers. Flexibility is therefore a crucial criterion for a VIBN system. With WinMOD, you can connect multiple and different controllers to your system simultaneously via different bus systems simply and efficiently.

Depending on the desired simulation depth, the CAD data of the stations can be integrated in order to simulate manufacturing and testing processes in 3D in real time. If, on the other hand, the focus is more on the overall system, it makes sense to create the stations as black box units that output components of type Z after a defined processing time X. This simplified behaviour can also be simulated in WinMOD-SIMLINE; it is then not necessary to integrate a control system.

Further factory automation solutions

Sorting and picking systems for small goods such as cartons, plastic boxes or other piece goods. The goods are transported via classic roller conveyors, belt conveyors
as well as the typical cam roller tracks,
Belt curves and accumulating roller conveyors.

This technology area comprises conveyor systems that transport and sort pallets and pallet cages. The conveying elements are large roller and chain conveyors in combination with lifting, turning and sliding tables. Magazines for empty pallets are also typical here.

These systems are usually fully automated high-bay warehouses that are operated by storage and retrieval machines and controlled via distributed automation systems. The orders for storage and retrieval are generated via warehouse management systems.

Automated systems that pick up parts from A to B and set them down again with a defined orientation - typically for loading, sorting, picking or packing. Core systems are industrial robots (Delta, SCARA, 6 axes, Cartesian) or gantry axes.

Robotics plays a central role in modern manufacturing by enabling the automation of production processes and increasing efficiency and precision. Robots are used in various areas, such as welding, assembly, painting or packaging of products. 

Production lines combine processes, material flow and control systems to create a production system with cycle and quality assurance. They consist of combinations of assembly, processing and testing stations. They also include transfer technology, buffers and often a highly specialised automation system.

Electric monorail systems are used as connecting conveyor technology over long distances. The overhead trolleys travel fully automatically with integrated electric drives and controls and are usually routed via a centralised control system.

This chain-driven overhead or floor conveyor technology is driven by continuously running power strands (chains). Transport trolleys are engaged, transported, disengaged at stoppers and buffered via chain dogs.

Automated self-driving vehicles as a connecting material flow solution. Driving takes place either completely track-free via defined lanes or markers (AGV) or via free navigation with automatic dynamic obstacle avoidance (AMR).

Engineering discipline for the development, manufacture and maintenance of machines, plants and production systems. Typical applications include machine tools, handling technology, automotive/aerospace, packaging and assembly systems.