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Coal and steel industry

Seit 2002 werden hohe Kosteneinsparungen bei Material- und Energieintensiven Inbetriebnahme Vorgängen durch vorherige virtuelle Inbetriebnahme mit WinMOD erzielt.

Einsatzbereiche finden sich in allen Schüttgut-basierten Industrien wie Bergbau, Stahl- und Zementproduktion oder anderen massenintensiven Baustoffindustrien.

Da diese typischerweise robusten Abbau-/ Transport-/Produktionsvorgänge mit sehr großen Feststoffmaterialmengen (Schüttgut) einhergehen, sind auch deren Prozesse mit ebenso robuster Instrumentierungstechnik ausgestattet. Man mißt nicht in Kilogramm, sondern in Tonnen und bei Bedarf natürlich genauer. Es kann auf Grund der robusten Bedingungen auch nicht an jeder Stelle gemessen werden.

WinMOD bietet hier mit seiner Echtzeitbasisbibliothek Funktionalitäten, die genau die Simulation dieser Materialströme (Schüttgut) ermöglicht. Die Kombination dieser Funktionalitäten wird in fertigen, darauf basierenden Prozessfunktionsbibliotheken zur Verfügung gestellt.

Die Virtuelle Inbetriebnahme (VIBN) mit WinMOD ermöglicht die Simulation sowohl beliebiger Materialmengen in allen erdenklichen Betriebssituationen, als auch möglicher Störfälle, dies schafft die Grundlage für extreme Zeit- und Kosteneinsparungen gegenüber Inbetriebnahmen realer Anlagen ohne VIBN.

Weitere Prozessautomations-Lösungen

Typical processes that carry out a continuous or batchwise conversion of substances.
They are divided into main and auxiliary processes.
The aim is the economical and safe production of basic materials or speciality products for all industrial sectors.

Utilisation of similar production processes as in chemistry/pharmacy, but the core here is the use of microorganisms, cell cultures or enzymes to manufacture products.
In future, they will be used in various areas such as pharmaceuticals, green energy and green chemistry.

Processing, preservation and refinement of agricultural and raw materials take centre stage. Typical processes are material and energy-orientated product manufacturing, often combined with strict quality and hygiene standards.

All processes relating to the extraction and processing of raw materials (coal, ores, salts, soils) and their conversion into basic industrial products (steel, cement, gypsum, various other building materials). Mostly very energy-intensive processes.

Refrigeration machines for cold generation and system components for cold distribution and utilisation are a key factor in both industrial plants and building automation.

Energy generation plants based on fossil fuels (coal, gas, oil), nuclear power plants and increasingly promising variants based on environmentally friendly resources such as hydropower, sun, wind, tides, etc. as well as energy distribution systems are increasingly highly automated with extreme demands on their availability.

Water supply from extraction, treatment, storage and distribution, as well as wastewater disposal with transport, storage and treatment for environmentally friendly disposal, are fundamentally important for a modern society and its industry.

Technical installations in road traffic (general traffic control, tunnels, bridges), in rail traffic (signalling and switch systems, signal boxes, ...) and in waterway traffic (locks, weirs, ship lifts)

All areas of technical building equipment such as ventilation, heating, air conditioning, security and fire protection that aim to improve energy efficiency, comfort, safety and cost-effectiveness in buildings.

General shipbuilding for civil, technical and military use, offshore installations as the basis for wind farms, gas and oil production facilities and underwater stations.