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Container & pallet conveyor technology

Factory automation solutions from WinMOD

Container conveyor technology

Transport systems for cartons, containers and components

Conveyors and transfer systems

With the WinMOD-SIMLINE system, container and small parts conveyor systems can be put into operation completely virtually. The basis for this is an extensive 3D simulation library, which includes roller conveyors and belt conveyors as well as typical components such as curved roller conveyors, belt curves and accumulation roller conveyors. The system is supplemented by lifting, transfer and portal units for a wide range of transfer processes. All 3D simulation elements can be parameterised with millimetre precision, so that the real system can be reproduced in detail as a virtual model system on the basis of the projected CAD drawings.

The WinMOD-SIMLINE 3D conveyor technology is then coupled with virtual drive devices. These come from the WinMOD libraries, are configured according to the real specifications and range from simple switching drives to complex frequency converters. This concept allows maximum flexibility when combining different drive systems with the respective conveyor technology modules.

Sensors and material flow tracking

In contrast to planning simulations, virtual commissioning also integrates the entire real sensor system for material flow tracking. Here too, the WinMOD-SIMLINE system offers libraries for real-time 3D light barriers, sensors, scanners or laser measuring systems. These WinMOD-SIMLINE 3D sensors detect the 3D conveyed goods with contour accuracy and thus provide the automation system with exactly the same data as in the real system.

Individual data such as barcodes or RFIDs can also be assigned to each conveyed item. These are read and written with WinMOD-SIMLINE 3D scanners and exchanged with the respective automation system via WinMOD reading points. This also makes it possible to test higher-level MES systems and optimise the material flow, even in large systems.

Pallet conveyor technology

Transport systems for cartons, containers and components

Chain and roller conveyors and magazines

The WinMOD-SIMLINE system offers a wide range of 3D elements for this technology - from roller conveyors and chain conveyors to turning, lifting and travelling carriages and complex combinations of these modules. Pallet magazines and dispensers are also available to realistically visualise the intermediate buffering of empty pallets in the layout. All components can be parameterised with millimetre precision - including conveyor distances, lift and travel paths and mechanical interlocks. This creates a virtual system that corresponds to the real design in every respect.

You can select the appropriate virtual drive devices - be it an indexing drive, frequency inverter, hydraulic or linear module - directly from the WinMOD libraries and connect them seamlessly to the 3D conveyor elements.

Chain and roller conveyors and magazines

The WinMOD-SIMLINE system offers a wide range of 3D elements for this technology - from roller conveyors and chain conveyors to turning, lifting and travelling carriages and complex combinations of these modules. Pallet magazines and dispensers are also available to realistically visualise the intermediate buffering of empty pallets in the layout. All components can be parameterised with millimetre precision - including conveyor distances, lift and travel paths and mechanical interlocks. This creates a virtual system that corresponds to the real design in every respect.

You can select the appropriate virtual drive devices - be it an indexing drive, frequency inverter, hydraulic or linear module - directly from the WinMOD libraries and connect them seamlessly to the 3D conveyor elements.

Further factory automation solutions

Sorting and picking systems for small goods such as cartons, plastic boxes or other piece goods. The goods are transported via classic roller conveyors, belt conveyors
as well as the typical cam roller tracks,
Belt curves and accumulating roller conveyors.

This technology area comprises conveyor systems that transport and sort pallets and pallet cages. The conveying elements are large roller and chain conveyors in combination with lifting, turning and sliding tables. Magazines for empty pallets are also typical here.

These systems are usually fully automated high-bay warehouses that are operated by storage and retrieval machines and controlled via distributed automation systems. The orders for storage and retrieval are generated via warehouse management systems.

Automated systems that pick up parts from A to B and set them down again with a defined orientation - typically for loading, sorting, picking or packing. Core systems are industrial robots (Delta, SCARA, 6 axes, Cartesian) or gantry axes.

Robotics plays a central role in modern manufacturing by enabling the automation of production processes and increasing efficiency and precision. Robots are used in various areas, such as welding, assembly, painting or packaging of products. 

Production lines combine processes, material flow and control systems to create a production system with cycle and quality assurance. They consist of combinations of assembly, processing and testing stations. They also include transfer technology, buffers and often a highly specialised automation system.

Electric monorail systems are used as connecting conveyor technology over long distances. The overhead trolleys travel fully automatically with integrated electric drives and controls and are usually routed via a centralised control system.

This chain-driven overhead or floor conveyor technology is driven by continuously running power strands (chains). Transport trolleys are engaged, transported, disengaged at stoppers and buffered via chain dogs.

Automated self-driving vehicles as a connecting material flow solution. Driving takes place either completely track-free via defined lanes or markers (AGV) or via free navigation with automatic dynamic obstacle avoidance (AMR).

Engineering discipline for the development, manufacture and maintenance of machines, plants and production systems. Typical applications include machine tools, handling technology, automotive/aerospace, packaging and assembly systems.